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MY EPA SEMI Automatic DIE Slicing Machine

1. Specs:

Product	Device	MY1two00EPA	MY1300EPA	MY1500EPA
Max. Paper Size	mm	1200*780	1300*960	1500*1100
Min. Paper Dimensions	mm	350*350	four hundred*410	500*410
Max. Die-cutting Dimension	mm	1180*760	1280*940	1480*1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Wor ept Stress	T	three hundred	300	300
Max. Paper Thickness	mm	1-7	one-7	one-7
Die-slicing Precision	mm	±0.five	±0.5	±0.five
Complete Power	KW	22.5	22.5	26.five
Complete Excess weight	kg	14500	16000	19000
Overall Dimension	mm	8000*4000*2350	9100*4250*2345	9600*4700*2400

 
 
IV. Attributes of the equipment:
Major Functions:

1. The Bobst kind reduce construction helps make the cutting platform movement like a scissor, it will comprehend a full and less difficult cut.
2. Principal worm equipment utilizes alloy copper content, after the experienced operator’s guide scraping therapy and rigid standard screening, it can ensures the driving components 10 a long time daily life.
3. The major chains adopt imported British Renold model, the variations of 10 chains are considerably less than .2mm.
4. The hook up between gear box and driving shaft adopts sleeve and pin composition guaranteeing a robust link.
   1. Speed:  

The machine adopts frequency controller to achieve stepless speed acceleration which can reach to 4500 moments per hour. During genuine creation, it can generally run at 3800 to 4000 instances per hour in accordance to the top quality of the board. If the top quality of the paper is great, a excellent operator even can work the device at 4200 instances for every several hours with out feeling way too tough.

1. Basic safety:

As it is shown in the picture of the device, the machine adopts rear portion paper feeding strategy which retains the operator absent from the die-reducing part. The mounting and adjustment of the die plate is also done outside of the die-slicing part with sensors and detectors at die-slicing part to guarantee that the device can not be started when the die-cutting plate is at adjustment standing.
Besides the sensors at die-reducing component, there are sensor or technique switches at window component to make the total device at monitoring position to make certain its safety.

1. Procedure ease:

There is Guy-equipment interface installed in the control panel which will displays the basic safety status of the machine as well as malfunctions to facilitate the operator. Digital camera is also put in in front of the operator for him/her to check the operation position at the supply part.

1. Major Buildings and Important Material Utilized
   1. Four Main Large Parts:

They are referring to: base station, shifting system, higher platform and device wall. The base station is made of grey solid iron -HT two hundred the transferring system is ductile iron – QT 42-ten and the device wall is high quality A3 steel.

1. Main Travel:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a relocating established to make sure stable pressure out place of not less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.

1. Die-reducing and Creasing Portion:

The generate is transferred by way of crank rod to pendulum which will bring the transferring platform to go up and down to get to die-lower and creasing goal.
The pendulum is produced of large good quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 kind computerized die-reducing and creasing machine. Compared with automatic die-slicing and creasing device which is utilised for cardboard die-slicing, this kind of semi-computerized die-cutting and creasing machine is primarily used for corrugated board which requirements much less stress for die-slicing, in this scenario really some producers have created scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We keep wider pendulum and even bigger diameter on its shaft to make our machine previous for a for a longer time daily life.
The die-chopping plate utilizes 7 mm 75 Crl plate which has a lot more hardness and daily life span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning unit to guarantee the boarding conveying exact and secure.
The device uses gripper bar type with 12A prolonged joints chain which is less in weight and less shock to the intermittent device beneath the precondition to make certain the power of the chain. The manufacturer of the chain is Renold U.K with high specific and good quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge kind- gentle in fat and substantial

1. Electric Portion

The electrical components are developed and assembled according to the European CE regular and utilizes planet vast recognized model merchandise.

1. Set up of Die

The die mounting and dismounting adopts facet withdrawing approaches which time preserving and effortless for operation.
There are two techniques for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is basic, handy and reputable.

1. Special Figures of Our Device:
   1. Clever And Particular Entrance Lay Style:

When compared with the card board sheet, the corrugated board has more power. If the corrugated board abnormally reaches to the entrance lay, it will damage the front lay and the gripper bar when the entrance lay reaches to its optimum situation.
Usually the producers will install sensors on this part to stop the equipment when the paper is fed abnormally to the front lay. However, when the equipment is managing at the substantial pace, the inertia will deliver the machine to run for a whilst to make the entrance lay to its greatest stage and then also hurt the front lay and the gripper bar.
Our special design is that when the abnormal board feeding takes place and being detected, the entrance lay can by no means reaches to its greatest level which helps make free of charge from entrance lay and gripper bar damages due to the fact of abnormal paper feeding.
As it is our special layout, so there is no image to be shown right here.

1. Optional Shipping and delivery Platform:

According to the requirement of the customer we can do the shipping system both square variety or E kind (as demonstrated in the image) . If the shopper has adequate pallets, he can pick sq. kind. If the shopper does have enough pallet, he can choose, E sort system for which will also give 4 delivery trolleys.

1. Pneumatic Pre-loading and Lifting Action Device:

The pre-loading gadget is pneumatic pushed. When 1 paper dimensions is set, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading gadget, you can just push the button and the machine will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

1. Dancing Roller Feeding:

Fairly some of the die-slicing equipment producers use direct feeding approach which is the operator will feed the board directly to the mouth of the gripper. What we have found that the feeding time to the gripper is only .3 seconds which helps make the board feeding work hard and inaccurate.
Our equipment makes use of an additional dance roller feeding technique whose board feeding time can be extend to .6 next. Together with the conveying elements it tends to make an simpler perform of the operator and quicker in efficiency of the device.
For example:  If an operator operates the direct feeding semi-computerized die-slicing machine at 3300 sheets per hour, he can easily operate our machine at 3700 – 4000 sheets for every hour.

1. Conveying Part:

The board gained by the dance roller will go by means of a conveying part with belt conveying and belt pressing which helps make the board getting pressed before achieving to the entrance lay.
Just before the board reaches to the front lay, he will be repositioned by the facet lay.
By these approaches, the board conveyed by the dance roller will be far more exact and steady when they achieve to the gripper bar.
There is also detector to detect the status of the board. If board does not come to the entrance lay at typical placement, the detector will send out indicators to quit the machine.

1. Striping Portion
   1. Striping is 50 % striping which can strip off 3 – edge squander of the board.
   2. There are upper chase, center chase and decrease chase where the male, elastic block and feminine die are put to strip off the squander.

1. None-stop Feeding and Supply

This variety of equipment has our patented technique – non-end feeding and shipping features which can decrease the wor ept anxiety of the operator and increase the wor ept efficiency of the equipment
 
Under this system, the pre-piling is at the side of the operator. The pre-piled board can be transported beneath the principal pile when the primary pile is detected brief of paper.
At the shipping and delivery element, when the board is lower to be about 1 meter, the device will push the die-lower board pile out of the device shipping part so that it is easy for the operator to attract them to the selected spot with no the want of stopping the equipment.  

1. Configurations:

Title	Brand name and Origin	Remarks
Bearing	SKF Swiss	Key portion
	IKO Japan or HangZhou, China	Not key element
Chain	Renold U.K	Principal Chain ( Discrepancy of less than .2 mm for for every ten chains of device chain size)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contractor, buttons	TELEMECANIQUE France
Photograph Electrical Switch	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Principal Motor	Siemens	Joint Venture
PLC	Delta, ZheJiang
Guy-machine Interface	Delta
Pneumatic Components	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and shipping	CPG ZheJiang

 
 

/ The use of original tools manufacturer’s (OEM) portion numbers or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our firm and the outlined replacement elements contained herein are not sponsored, approved, or produced by the OEM. /