Product Description
Tractor Pto Agricultural Machinery Rotary Tiller Gearbox
Product Description
Here is our advantages when compare to similar products from China:
1. Large output torque |
2. Safe, reliable, economical, and durable |
3. Stable transmission, quiet operation |
4. High modularization design, may equip with various outer power inputs conveniently. The same machine type may equip with various power motors. It is easy to realize the combination and junction between every machine type |
5. Form of installation: The position to be installed is not limited |
6. High strength, compact the box body of high strength cast iron, gear and gear shaft adopt the gas carbonization, quenching, and fine grinding process, therefore the bearing capacity of unit volume is high |
7. Long life: Under the condition of the correct type chosen(including choosing suitable operation parament ) normal operation and maintenance, the life of the main parts speed reducer(except wearing parts)should not be less than 20000 hours |
8. Low noise: Because the main parts of the speed reducer are processed, and tested critically, therefore the noise of the speed reducer is low |
Product Specifications
ITEM | HN-311 |
Ratio | 1:3 |
Teeth | 36/12 |
Module | 4.35 |
Power | 50 |
Rated Input | 540rpm |
Input/Output Description | 1 3/8 Z6 Optic axis |
Weight(N.W) | 21Kg |
Packaging & Shipping
Equipment
Certifications
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
Q:WHAT’S THE PAYMENT TERM?
A:When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
Q:HOW TO DELIVER THE GOODS TO US?
A:Usually we will ship the goods to you by sea.
Q:HOW LONG IS YOUR DELIVERY TIME AND SHIPMENT?
A:30-45days.
Q:WHAT’RE YOUR MAIN PRODUCTS?
A:we currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.
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Type: | Cultivator Gearbox |
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Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery |
Material: | 20 Crmnti |
Samples: |
US$ 35/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2024-05-08
China supplier Screw Extruder Reduction Gearbox for Plastic Machinery synchromesh gearbox
Product Description
ZLYJ Series Single Screw Gearbox for Plastic/rubber Extruder
Product Description
Brief Introduction .
1. CHINAMFG series reduction gearbox is a transmission part that possesses high precision
hard gear surface and thrust block designed for plastic screw extruder.
2.The design of product adapts all kinds of norm specified in ZBJ19009-88/it features
that gear and axis parts are made of high strength alloy steel.
3.The gear is processes by carburization, quenching and tooth grinding process.
4.The precision of gear is grade 6 specified in GB1009588.
5.The hardness of gear surface is HRC54~62. At front end of hollow input axis
there is large specification thrust bearing that will bear axial thrust force while
the screw is working.
6.The complete machine features compact, high in bearing capacity, stable in
transmission, low noise, high efficiency, etc.
Standards, approvals, certificates | |
OEM | YES |
ODM | YES |
Customized | YES |
Certificate | Yes |
Applicable scope
V arious plastic rubber industry
- The input rotation of prime mover shall be ≤1500rpm
- The peripheral speed of gear drive shall be≤20m/s
- The working ambient temperature shall be within -40°C~45°C. Per heat the lubricating oil to above 0°C when the ambient temperature is below 0°C.
- Rotation is available both forwards and backwards.
Company Profile
Factory
Office Block
Team
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Application: | Machinery, Marine, Agricultural Machinery, Industry |
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Function: | Change Drive Torque, Speed Reduction |
Layout: | Coaxial |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2024-04-03
China manufacturer Agricultural Machinery Uses Power Transmission Shafts, Transmission Shafts, Factory Steel Precision Transmission, CNC Machining Gearbox, Agricultural Machinery2 with Good quality
Product Description
Company Profile
HangZhou Xihu (West Lake) Dis. East Port Gear Manufacturing factory is located in Zhoujia Industrial Zone, CHINAMFG Town, HangZhou, 3km away from Xihu (West Lake) Dis.qian Lake. It focuses on precision gear research, development, production and sales. The factory has obtained ISO9001: 2015 certificate, IATF16949:2016. The main export markets were North America, South America and Europe. Products can be customized and mainly includes: New Energy Motor Shaft, Oil Pump Gear, Agricultural Machinery Gear, Transmission Gear, Electric Vehicle gear, etc. We are sincerely willing to cooperate with enterprises from all over the world.
Equipment And Main Products
Certifications
FAQ
Q1:How is the quality of your product?
A:Our product has reliable quality, high wear life
Q2:Customization process/work flow?
Advisory – Material selection – 2D/3D Drawing – Quotation – Payment – Production – Quality Control – Package – Delivery
Q3: What is your terms of packing?
A:Generally, we pack our goods in wooden cases, If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q4:Price?
A:We will offer competitive price after receiving your drawing
Q5:What is your terms of payment?
A:30% T/T advanced, 70% T/T before shipping
Q6:What is your terms of delivery?
A: FOB
Q7:What drawing software does your company use?
A:CAXA
Q8:Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q9:How about your delivery time?
A:Product can often be delivered within 40-90 days
Q10:Sample?
A:We offer paid sample.If you have sample requirements, please feel free to contact us at any time
Q11:What logistics packaging does your company use?
A:Express for urgent orders. UPS, FedEx, DHL, TNT, EMS.
Q12:Application range?
A:Automotive, medical, automation, agricultural, marine, etc.
Q13: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Parameter specifications
Certification | Shipment | Quality | material | Company System Certification |
IATF16949 | in time | high | steel | ISO9001 |
Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Gear Position: | Internal Gear |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample customized version
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-10-26
China Good quality Custom Cast Iron Gear Box for Agricultural Machinery bevel gearbox
Product Description
Product Description
1. Material: Gray Iron or Ductile Iron;
Gray iron HT200-350 (GG20-35, FC200-350);Ductile Iron QT400-QT600(GGG40-GGG60,FCD400-FCD600)
2. Surface treatment: Shot blast, painting; Heat treatment is optional;
3. Custom according to your drawing, specification or samples;
Material |
Gray Iron Casting/Ductile Iron Casting |
Process |
Resin sand casting/shell mold casting/investment + CNC machining |
Casting Tolerance | CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process |
Casting surface roughness |
Ra 12.5-25 um |
Casting weight range |
3kg to 2.5tons per piece |
Casting Size |
As Requirement/As drawing |
Machining surface roughness |
As Requirement |
Material standard |
GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
Surface treatment |
KTL (E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing, Powder coating, and Nickel plating. |
Service available |
OEM & ODM |
Quality control/Testing facility |
Sectrometer, tensile test machine, hardness test machine,metallographic microscope. 100% inspection |
Application |
Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery,construction, valves and pumps, electric machine, hardware, power equipment, and so on. |
Product Parameters
Mechanical character
Grey Iron Grade in GB 9439 Gray iron Castings | |||
Gray Iron Grade | Single Specimen Tensile Strength σb≥/Mpa |
Wall Thickness /mm |
Tensile Strength σb≥/Mpa |
HT100 | 100 | >2.5~10 | 130 |
>10~20 | 100 | ||
>20~30 | 90 | ||
>30~40 | 80 | ||
HT150 | 150 | >2.5~10 | 175 |
>10~20 | 145 | ||
>20~30 | 130 | ||
>30~40 | 120 | ||
HT200 | 200 | >2.5~10 | 220 |
>10~20 | 195 | ||
>20~30 | 170 | ||
>30~40 | 160 | ||
HT250 | 250 | >2.5~10 | 270 |
>10~20 | 240 | ||
>20~30 | 220 | ||
>30~40 | 200 | ||
HT300 | 300 | >10~20 | 290 |
>20~30 | 250 | ||
>30~40 | 230 | ||
HT350 | 350 | >10~20 | 340 |
>20~30 | 290 | ||
>30~40 | 260 |
Ductile Iron Grade in GB1348 Ductile Iron Castings | ||||
Iron Grade | Wall Thickness /mm |
Tensile Strength(Min Mpa) | Yield Strength(Min Mpa) | elongation % Min |
QT400-18A | >30~60 | 390 | 250 | 18 |
>60~200 | 370 | 240 | 12 | |
QT400-15A | >30~60 | 390 | 250 | 15 |
>60~200 | 370 | 240 | 12 | |
QT500-7A | >30~60 | 450 | 300 | 7 |
>60~200 | 420 | 290 | 5 | |
QT600-3A | >30~60 | 600 | 360 | 3 |
>60~200 | 550 | 430 | 1 | |
QT700-2A | >30~60 | 700 | 400 | 2 |
>60~200 | 650 | 380 | 1 |
Gray Iron Material Grades | ||||||||
Country | Standard | Equivalent Grades of Grey Iron (Gray Cast Iron) | ||||||
ISO | ISO 185 | 100 | 150 | 200 | 250 | 300 | 350 | – |
China | GB 9439 | HT100 | HT150 | HT200 | HT250 | HT300 | HT350 | – |
USA | ASTM A48 | – | NO.20 | NO.30 | NO.35 | NO.40 | NO.50 | NO.55 |
NO.25 | NO.45 | NO.60 | ||||||
Germany | DIN 1691 | GG10 | GG15 | GG20 | GG25 | GG30 | GG35 | GG40 |
Austria | ||||||||
European | EN 1561 | EN-GJL-100 | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 | |
Japan | JIS G5501 | FC100 | FC150 | FC200 | FC250 | FC300 | FC350 | – |
Italy | UNI 5007 | G10 | G15 | G20 | G25 | G30 | G35 | – |
France | NF A32-101 | – | FGL150 | FGL200 | FGL250 | FGL300 | FGL350 | FGL400 |
UK | BS 1452 | 100 | 150 | 200 | 250 | 300 | 350 | – |
India | IS 210 | – | FG150 | FG200 | FG260 | FG300 | FG350 | FG400 |
Spain | UNF | – | FG15 | FG20 | FG25 | FG30 | FG35 | – |
Belgium | NBN 830-01 | FGG10 | FGG15 | FGG20 | FGG25 | FGG30 | FGG35 | FGG40 |
Australia | AS 1830 | – | T150 | T220 | T260 | T300 | T350 | T400 |
Sweden | SS 14 01 | O110 | O115 | O120 | O125 | O130 | O135 | O140 |
Norway | NS11 100 | SJG100 | SJG150 | SJG200 | SJG250 | SJG300 | SJG350 | – |
Ductile /Nodular Cast Iron Material Grades | ||||||||
Country | Standard | Equivalent Grades of Ductile iron (SG Iron, Nodular Graphite Iron) | ||||||
ISO | ISO 1083 | 400-15 | 450-10 | 500-7 | 600-3 | 700-2 | 800-2 | 900-2 |
400-18 | ||||||||
China | GB 1348 | QT400-18 | QT450-10 | QT500-7 | QT600-3 | QT700-2 | QT800-2 | QT900-2 |
USA | ASTM A536 | 60-40-18 | 60-42-10 | 70-50-05 | 80-55-06 | 100-70-03 | 120-90-02 | – |
65-45-12 | 80-60-03 | |||||||
Germany | DIN 1693 | GGG40 | – | GGG50 | GGG60 | GGG70 | GGG80 | – |
Austria | ||||||||
European | EN 1563 | EN-GJS-400-15 | EN-GJS-450-10 | EN-GJS-500-7 | EN-GJS-600-3 | EN-GJS-700-2 | EN-GJS-800-2 | EN-GJS-900-2 |
EN-GJS-400-18 | ||||||||
Japan | JIS G5502 | FCD400 | FCD450 | FCD500 | FCD600 | FCD700 | FCD800 | – |
Italy | UNI 4544 | GS370-17 | GS400-12 | GS500-7 | GS600-2 | GS700-2 | GS800-2 | – |
France | NF A32-201 | FGS370-17 | FGS400-12 | FGS500-7 | FGS600-2 | FGS700-2 | FGS800-2 | – |
UK | BS 2789 | 400/17 | 420/12 | 500/7 | 600/7 | 700/2 | 800/2 | 900/2 |
India | IS 1865 | SG370/17 | SG400/12 | SG500/7 | SG600/3 | SG700/2 | SG800/2 | – |
Spain | UNF | FGE38-17 | FGE42-12 | FGE50-7 | FGE60-2 | FGE70-2 | FGE80-2 | – |
Belgium | NBN 830-02 | FNG38-17 | FNG42-12 | FNG50-7 | FNG60-2 | FNG70-2 | FNG80-2 | – |
Australia | AS 1831 | 300-17 | – | 500-7 | 600-3 | 700-2 | 800-2 | – |
400-12 | ||||||||
Sweden | SS 14 07 | 0571 -02 | – | 0727-02 | 571-03 | 571-01 | 0864-03 | – |
Norway | NS11 301 | SJK-400.3 | – | SJK-500 | SJK-600 | SJK-700 | SJK-800 | |
SJK-400 |
Company Profile
About Us
ZheJiang Shengrong High-end Equipment Manufacturing Industry Co., Ltd. is a professional Gray cast iron/Ductile iron foundry in ZheJiang province in China,We produce iron casting parts:Machinery Bases,Construction machinery parts, Industrial pump parts,Gearbox parts,Automotive parts,Agriculture machine parts and OEM part. We have passed quality management system ISO 9001 and IATF16949. Our factory is located in Maba Town, Xihu (West Lake) Dis. County, HangZhou City, ZheJiang province, covering an area of about 245 acres with new standardized factory building more than 200,000 square meters, office building of 6,000 square meters, more than 500 employees, including more than 100 technological engineer.
Our company produces ductile iron and gray cast iron series products, with an annual output of 80,000 tons,products are exported to the United States, Germany, Italy, Russia, Brazil, Vietnam, the Middle East and other regions.
Our company has a modern workshop, complete casting production equipment, advanced physical and chemical analysis, testing equipment, constantly importing the world’s advanced technology and a large number of professional technical personnel, expanding advanced production and testing equipment, so that make our products can meet the different requirements of customers
ZheJiang Shengrong does our best to provide high-quality foundry machinery parts for the market, Serves domestic and foreign customers with the most cost-effective products, and make our contributing to China’s foundry industry.
Technology
Gray/Ductile/Nodular Iron Casting Parts-Our Process
Investment Casting Resin Sand/Coated Sand Casting Shell Moulding
Detailed Photos
Our Equipment and Testing
Certifications
FAQ
How to order?
1:Before quotation, please send me requirement details:
Casting Iron grade and number; Testing rod specification;
Casting parts order quantity;
The detailed drawing to indicate the tollerance(size, weight), technology standard,roughness;
Offering mold-yes or no;
Machining requirement details;
Heat treament;
Shipping details if special;
Testing requirement -If need and details;
Other information if required
2: Small order and samples order is acceptable by our factory
Contact us for price and details now
Type: | Clay Wet Sand |
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Casting Method: | Directional Crystallization, Thermal Gravity Casting |
Sand Core Type: | Resin Sand Core |
Application: | Machinery Parts, Machinery Parts |
Machining: | CNC Machining |
Material: | Iron, Ductile Iron/Grey Iron |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-10-06
China wholesaler 90 Degree Angle Gearbox for Agriculture Machinery sequential gearbox
Product Description
90 degree angle gearbox
1. Product Description
MODEL |
INPUT DATA | OUTPUT DATA | |||||
Ratio | Maximum Rpm | KW | HP-CV | N.M | N.M | R.P.M | |
AC78845A/B | 1:1.93 | 800 | 30 | 40 | 358 | 185 | 1544 |
RC | 1:1.93 | 800 | 30 | 40 | 358 | 185 | 1544 |
RC5/BB60X | 1:1.69 | 800 | 37 | 50 | 440 | 260 | 1352 |
AC78846A/B | 1:1.93 | 540 | 55 | 75 | 972 | 504 | 1042 |
612619 | 1:1.93 | 540 | 74 | 100 | 1308 | 678 | 1042 |
612666 | 1:1.46 | 540 | 74 | 100 | 1308 | 896 | 680 |
BB84X | 1:1.26 | 540 | 67 | 90 | 1184 | 940 | 680 |
RC81-000-01 | 1:1.923 | 540 | 74 | 100 | 1308 | 680 | 1038 |
RC81-000-02 | 1:1.46 | 540 | 74 | 100 | 1308 | 896 | 788 |
75356-192 | 1:1.92 | 540 | 97 | 130 | 1715 | 893 | 1037 |
75356-146 | 1:1.46 | 540 | 97 | 130 | 1715 | 1175 | 788 |
74823-19 | 1:1.87 | 540 | 97 | 130 | 1715 | 918 | 1009 |
74823-14 | 1:1.39 | 540 | 97 | 130 | 1715 | 1235 | 750 |
GT40U.B | 3:1 | 540 | 44 | 60 | 778 | 2334 | 180 |
SF-100 | 1:1 | 540 | 15 | 20 | 265 | 265 | 540 |
MCT-100A1 | 7.5:1 | 540 | 29.5 | 40 | 521 | 3912 | 72 |
MCT-100A2 | 22.5:1 | 540 | 29.5 | 40 | 521 | 11738 | 24 |
DCR1-0000 | 2.4:1 | 540 | 37 | 50 | 654 | 1570 | 225 |
2. More Products
3. The Drawing Of Gear Box
4. Production and Packing
5.Shipping
6.Our Company
HangZhou CHINAMFG Tech.Machinery Co.,Ltd was founded in 2003. It is located at HangZhou County, HangZhou City, closed to 204 National Road.Our main products: 1. all kinds of drive shaft 2.all kinds of gera box 3. Farm machinery: IMT500 inorganic fertilizer spreader, HMT05S organic fertilizer spreader, 3M rotovator , 3M wet-paddy field rotary, King 185 deep cultviating machine and so on. 4.The machinery parts: many kinds of Gear, Shaft, Flang, ,Gear box, Laser parts, Stamping parts and so on.
7. FAQ
1. Q: Are your products forged or cast?
A: All of our products are forged.
2. Q: What’s your MOQ?
A: 20 PCS for each type. We accept the sample order.
3. Q: What’s the horse power of the pto shaft are available?
A: We provide a full range of pto shaft, ranging from 16HP-200HP.
4. Q: How many splined specification do you have ?
A: We produce 1 1/8″-Z6, 1 3/8″-Z6, 1 3/4″-Z6, 1 3/8″- Z21, 1 3/4″-Z20, 8X42X48X8 and 8X32X38X6 splines.
5. Q: How about the warranty?
A: We guarantee 1 year warranty. With quality problems, we will send you the new products for free within next shipment.
6. Q: What’s your payment terms?
A: T/T, L/C, D/A, D/P….
7. Q: What is the delivery time?
A: 40 days after receiving your advanced deposit.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Four-Step |
Customization: |
Available
| Customized Request |
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Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2023-09-23
China OEM Best Selling Speed Multiplier Gearbox Km7107 for Forest Machinery bevel gearbox
Product Description
Best selling speed multiplier gearbox KM7107 for forest machinery
The Gearboxes are designed for connecting gear pumps to farm tractor power take offs (PTO).Output speed of power take offs is 540rpm which can be compared with the proper running speeds of hydraulic pumps.Different input running speeds can also be suitable,provided that the PTO gearbox output speed does not exceed 3000 rpm.
Gears
Made in Steel CHINAMFG 18 PCR M03.Stub teeth guarantee very high resistance and run very quietly.
Shafts
Made in steel CHINAMFG 16 CRN4.They are coupled with splined gears and are designed to stand the torque values stated in the catalogue.
Lubrication
SAE 90 gear oil must be put in the pto gearbox prior to use, change the oil after the first 60-80 hours and then every 12 months or 1500 hours which ever falls first.
Maintenance
Please check the oil level via the special oil window every 50 hours.Working temperatures should not exceed 120 degrees celcius under continuos duty cycle.
Drawing
Our Services
Service A: OEM and customized products are acceptable
Our company can do OEM and customized products according to the requirements of customer.
Service B: Develop new products is welcome
We have technicians and research department to make new products, if customers need us to develop new products according to sample or drawing, it is welcome.
Service C: Sourcing related producs
Our company have much experience in hydraulic and transmissions parts field, if you need other products, we can find for you.
Packaging & Shipping
Plastic bag packing for 1 piece / two pieces in 1 exporting carton / 100 cartons put on a pallet
FAQ
1.Q:Is your company a trading company or a manufacturer?
A:Our company is a trading company also a manufacturer, we have our own factory to produce gearbox, pump support..Etc
Also we distribute gear pumps, tractor machinery,dump truck pump from selected premium suppliers to meet customers’ variable demand.
2.Q:What about the quality control and warranty ?
A:”Quality first, Customers foremost”.Every piece of products is cheeked and tested strictly 1 by 1 before packing and shipping.
Our products have 1 year warranty, technical support is endless from us.
3.Q:Can you provide samples for checking and testing?
A:Yes,we provide free samples for checking the build quality and real performance of our products,the freight need to be coverd by customer.
4.Q:How can I get to your company?
A:Our company address is No.888 Huaxu Road,Xihu (West Lake) Dis. district,ZheJiang ,China
It is about 30 minutes by car from ZheJiang Xihu (West Lake) Dis.ao airport or ZheJiang Xihu (West Lake) Dis.ao Railway station.
Type: | Forest Machine |
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Usage: | Agricultural Products Processing, Farmland Infrastructure |
Material: | Aluminum |
Power Source: | Hydraulic |
Weight: | 6kg |
After-sales Service: | 1 Year |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-09-21
China best Construction Machinery Parts Hydraulic Excavator Spare Parts Sh200 Sg08-13t Assembly Travel Device Reduction Swing Gearbox with Hot selling
Product Description
Construction Machinery Parts Hydraulic Excavator Spare Parts SH200 SG08-13T Assembly Travel Device Reduction Swing Gearbox
Detailed Photos
Product name | Hydraulic Pump Parts |
Model number | SH200 SG08-13T |
Color | As the picture shows |
Size | Standard |
Material | Iron |
Package | Carton box/ Wooden box |
MOQ | 1/SET |
Application field | Construction machinery |
Similar product
Company Profile
HangZhou HangZhoung Hydraulic Co.,Ltd was established in August of 2004, which is locate Xihu (West Lake) Dis. town of Xihu (West Lake) Dis. District, HangZhou.
The company is famous for R&D, production, manufacturing full ranges hydraulic pump components, which are widely used on road machineries, constructions industries and Industrial Machinery Industry.
Our technology department have strong product design, developing and productions capabilities to satisfied market need, meanwhile, our supplying hydraulic components enjoy a high reputation in the market with advanced technology, excellent quality, comprehensive services and complete specifications. , exactly matches the needs of customers at different solution plans.
Company philosophy
The company’s products are based in the industry with quality, complete varieties, bulk export, and affordable prices, and adhere to the business philosophy of “customer first, forge ahead”.
Company purpose
Adhere to the “customer first, service first,develop an enterprise with quality, win with excellence” principle to provide our customers with quality services.
Exhibition show
Packaging & Shipping
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q:How long has your company run in Hydraulic Fields?
A:More than 15years.
Q:IS your company accept customization?
A:We could accept OEM depends on quantity.
Q: What is your terms of payment ?
A:L/C T/T D/A D/P Western Union
If you have another question, pls feel free to contact us.
Type: | Spare Parts |
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Suit for: | Pump |
Spot Goods: | Consulting Customer Service |
Model No.: | Sh200 Sg08-13t |
Delivery Time: | 3-7days |
Zhejiang: | Ningbo |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-08-30
China Custom Factory Direct Sell Small Gearbox for Agriculture Machinery automatic gearbox
Product Description
small gearbox |
1. Product Description
MODEL |
INPUT DATA | OUTPUT DATA | |||||
Ratio | Maximum Rpm | KW | HP-CV | N.M | N.M | R.P.M | |
AC78845A/B | 1:1.93 | 800 | 30 | 40 | 358 | 185 | 1544 |
RC | 1:1.93 | 800 | 30 | 40 | 358 | 185 | 1544 |
RC5/BB60X | 1:1.69 | 800 | 37 | 50 | 440 | 260 | 1352 |
AC78846A/B | 1:1.93 | 540 | 55 | 75 | 972 | 504 | 1042 |
612619 | 1:1.93 | 540 | 74 | 100 | 1308 | 678 | 1042 |
612666 | 1:1.46 | 540 | 74 | 100 | 1308 | 896 | 680 |
BB84X | 1:1.26 | 540 | 67 | 90 | 1184 | 940 | 680 |
RC81-000-01 | 1:1.923 | 540 | 74 | 100 | 1308 | 680 | 1038 |
RC81-000-02 | 1:1.46 | 540 | 74 | 100 | 1308 | 896 | 788 |
75356-192 | 1:1.92 | 540 | 97 | 130 | 1715 | 893 | 1037 |
75356-146 | 1:1.46 | 540 | 97 | 130 | 1715 | 1175 | 788 |
74823-19 | 1:1.87 | 540 | 97 | 130 | 1715 | 918 | 1009 |
74823-14 | 1:1.39 | 540 | 97 | 130 | 1715 | 1235 | 750 |
GT40U.B | 3:1 | 540 | 44 | 60 | 778 | 2334 | 180 |
SF-100 | 1:1 | 540 | 15 | 20 | 265 | 265 | 540 |
MCT-100A1 | 7.5:1 | 540 | 29.5 | 40 | 521 | 3912 | 72 |
MCT-100A2 | 22.5:1 | 540 | 29.5 | 40 | 521 | 11738 | 24 |
DCR1-0000 | 2.4:1 | 540 | 37 | 50 | 654 | 1570 | 225 |
2. More Products
3. The Drawing Of Gear Box
4. Production and Packing
5.Shipping
6.Our Company
HangZhou CZPT Tech.Machinery Co.,Ltd was founded in 2003. It is located at HangZhou County, HangZhou City, closed to 204 National Road.Our main products: 1. all kinds of drive shaft 2.all kinds of gera box 3. Farm machinery: IMT500 inorganic fertilizer spreader, HMT05S organic fertilizer spreader, 3M rotovator , 3M wet-paddy field rotary, King 185 deep cultviating machine and so on. 4.The machinery parts: many kinds of Gear, Shaft, Flang, ,Gear box, Laser parts, Stamping parts and so on.
7. FAQ
1. Q: Are your products forged or cast?
A: All of our products are forged.
2. Q: What’s your MOQ?
A: 20 PCS for each type. We accept the sample order.
3. Q: What’s the horse power of the pto shaft are available?
A: We provide a full range of pto shaft, ranging from 16HP-200HP.
4. Q: How many splined specification do you have ?
A: We produce 1 1/8″-Z6, 1 3/8″-Z6, 1 3/4″-Z6, 1 3/8″- Z21, 1 3/4″-Z20, 8X42X48X8 and 8X32X38X6 splines.
5. Q: How about the warranty?
A: We guarantee 1 year warranty. With quality problems, we will send you the new products for free within next shipment.
6. Q: What’s your payment terms?
A: T/T, L/C, D/A, D/P….
7. Q: What is the delivery time?
A: 40 days after receiving your advanced deposit.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Four-Step |
Customization: |
Available
| Customized Request |
---|
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by CX 2023-07-11
China high quality Agricultural Machinery Uses Power Transmission Shafts, Transmission Shafts, Factory Steel Precision Transmission, CNC Machining Gearbox, Agricultural Machinery8 gearbox engine
Product Description
Company Profile
HangZhou Xihu (West Lake) Dis. East Port Gear Manufacturing factory is located in Zhoujia Industrial Zone, CZPT Town, HangZhou, 3km away from Xihu (West Lake) Dis.qian Lake. It focuses on precision gear research, development, production and sales. The factory has obtained ISO9001: 2015 certificate, IATF16949:2016. The main export markets were North America, South America and Europe. Products can be customized and mainly includes: New Energy Motor Shaft, Oil Pump Gear, Agricultural Machinery Gear, Transmission Gear, Electric Vehicle gear, etc. We are sincerely willing to cooperate with enterprises from all over the world.
Equipment And Main Products
Certifications
FAQ
Q1:How is the quality of your product?
A:Our product has reliable quality, high wear life
Q2:Customization process/work flow?
Advisory – Material selection – 2D/3D Drawing – Quotation – Payment – Production – Quality Control – Package – Delivery
Q3: What is your terms of packing?
A:Generally, we pack our goods in wooden cases, If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q4:Price?
A:We will offer competitive price after receiving your drawing
Q5:What is your terms of payment?
A:30% T/T advanced, 70% T/T before shipping
Q6:What is your terms of delivery?
A: FOB
Q7:What drawing software does your company use?
A:CAXA
Q8:Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q9:How about your delivery time?
A:Product can often be delivered within 40-90 days
Q10:Sample?
A:We offer paid sample.If you have sample requirements, please feel free to contact us at any time
Q11:What logistics packaging does your company use?
A:Express for urgent orders. UPS, FedEx, DHL, TNT, EMS.
Q12:Application range?
A:Automotive, medical, automation, agricultural, marine, etc.
Q13: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor |
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Hardness: | Hardened Tooth Surface |
Gear Position: | Internal Gear |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample customized version
|
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Customization: |
Available
| Customized Request |
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Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by CX 2023-06-07
China wholesaler Agriculture Tractor Machinery Parts 90 Degree Angle Pto Vertical Feeder Mixer Gearbox bevel gearbox
Product Description
Product Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.
We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.
Certifications
Our Factory
Sample Room
Why choose us?
1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.
2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.
3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.
4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.
5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
Packaging & Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.
Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
Application: | Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Straight or Spiral Bevel Gear |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
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Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by CX 2023-05-30